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Name: Working Jig
Specifications: Solid Timber /Panel Jig System
Description: Extraction through a cycle time of 6mins, 9 litres of water/moisture. Running 60 kilowatts of power |
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Name: Chair Arm Component
Specifications: A component cut from Solid
Description: This product is used as the cap to a Steel Chair Design[s]
Office/ Auditorium type designs
Particular interest should be paid to the machining skills |
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Name: Curved Furniture Components
Specifications: Ex 100x25 bent to a 850 radius
Description: Used as a Capping in the manufacture of Cots. |
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Name: 500 Reverse Radii
Specifications: Ex 100x25mm 750mm long with full bullnose edges
Description: Upto 75 unit per hr bending capacity... the thinner the timber in this case NZ Pine for example 15mm thick [140 unit per hr]; 12mm thick [200 units per hr] and 8mm thick well over [300 units per hr] Length plays a minor part in this exercise, whereas Species alter significantly...
Woodform's Technology is unique... this process was designed to bend NZ Pine prodominatly... Internationally Bending of Solid timber accurately with a finished dimension has not been perfected... NZ Designed: NZ Manufacture: NZ Made
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Name: Gullwing
Specifications: Finished Size [70x70mm]x1m
Description: This product is made up of 4 x laminations using ex 100x25mm timber.. utilisation of this shape is possible from 8mm - 90mm thickness.. for example we have supplied Balustades ex 100x25mm
18mm finish or as for the Jail Bed [Furniture] Ex 100x40mm
Specifictaions are only limited by the Design Criteria & Length. Max 1.0m
All product produced in this manner can be Exterior treated to H3.1 using the LOSP treatment system, or starting with CCA treated timber. |
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Name: Curved Slatted Component
Specifications: 4 Slats machined with Bullnose radii
Description: 15mm thick this component has been machined allowing only 1mm at the depth of the grooves... this provides far improved handling, enormous cost saving both for the end line manufacturer and ourselves |
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Name: Jig manufacture -- Furniture Components
Specifications: Foot Slat / Panel Jig for Beds
Description: - This construction, CNC programmed, is then covered with a thermal cover, both the male and female jigs, then a replaceable 3mm Aluminium sheet bent to exactly the finished shape.
For volume product these jigs are essential |
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Name: Jail Beb
Specifications: Gullwing Shape
Description: 100x42mm Thick components are bent and formed, then split to 42x42 as individual Head Leg & Foot Components.. Drilled and threaded with a S/S rod and spacers to complete each end |
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Name: Orbis Chair by Akiem Furniture
Specifications: Ply laminate 25mm thick
Description: Pine Ply Laminate curved to an 1100 radius. A generic Woodform jig size |
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Name: Large Volume Bending
Specifications: Setting up the auto timing
Description: Precision to Detail... setup of the auto timing for large scale production... |
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Name: process 1
Specifications: Loading the Machine
Description: pre-impregnated profiled timber Cut to Length loaded for a batch cycle... upto 19mm thick just 6mins long.. capable of upto 120mm 18mm components per hr in NZ Pine |
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Name: Rebated Component
Specifications: Finished Bentwood Component
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Name: Chair Back
Specifications: All species 375, 450, 500, 550, 600, 650, 750, & 850 single
Description: This Hardwood Back, was supplied to the manufacturer in a completed state, ready for polishing and assembly.
- All machining with the exception of Sanding was completed using CNC & Spindle Machinery
- Machining specifications may differ from product to product.
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Name: Bentwood Components
Specifications: Ex 150x25mm NZ Pine bent to 1100 radius
Description: Large volumes of components... max per hour shift of this product 560 units [1m long] |
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Name: Chair Arm
Specifications: Cut from Solid Machining
Description: Cutting from Solid maybe be warranted in some occasions..
The Client wished not to see lineal laminate lines after the top Bullnose profile. Bending from Solid with this Species to this radius is not viable.
Woodform with the Technology and Skills have a variety of option available to suit all specifications of Curved Timber |
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Name: Bent Solid Veneered MDF Stereo Cabinet D
Specifications: 18mm Solid MDF with .6mm veneer
Description: - All machining including the drilling of Hinge Holes were completed by CNC prior to Bending..
This method elliminated the necessity for complicated and costly jigging after bending at the CNC..
- Our Generic jigs are only limited by the finished height & width of the Panel.. enquire as to those limitations
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Name: Curved MDF veneered pre-machined
Specifications: All product pre machined on CNC prior to Bending
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Name: Panel Shape
Specifications: Ply Laminate with Solid Timber insert
Description: This complicated ply / solid laminate, allows Incredible Flexibility in Design...
All shapes will require new jigging. The system allows for no flexibility in shape.
Contact us to discuss |
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Name: Ply Laminate with Solid Timber insert
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Name: AD 2000 Barstool Legs
Specifications: 30mm Dowel Bentwood Legs
Description: Firstly bent to the required shape, split from a Slab at 32mm sq and machined in one pass achieving the exact 30mm CURVED DOWEL
All shapes can be achieved in this manner. 20mm 30mm 35mm & 40mm
shaping Heads |
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Name: Chair Legs
Specifications: Bentwood Legs
Description: These Legs were bent in to 150 x 40mm slabs, split and Lineal Shaped to give absolute consistency..
A volume product |
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Name: Bentwood Leg Type Components
Specifications: Illustration showing the variety of shapes possible from the
Description: All these Profile come from the same Bending Jig..
Design is only limited by the Designer |
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Name: Barstool Seat and Back
Specifications: Solid Pine Seat with Bentwood 50mm Dowel Backq
Description: Both products are manufactured from Solid Timber... machining |
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Name: The City Design
Specifications: A bentwood Chair Back
Description: Clean simple lines utilising Metal and Wood |
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Name: 500 Reverse Curve
Specifications: Ex 100x25mm x 750mm long
Description: This same shape can be bent in solid up 18mm. Should greater thickness be required multiple laminates can be created upto 70mm thick |
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Name: Ski 2
Specifications: Curved Side Rails ex 150x25
Description: The Design identifies the contemporary flow with a practical approach
Components available for this design.. enquire further |
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Name: An Ausie Design
Specifications: Using Woodform Panels [Tas Oak Bentwood]
Description: Simplicity in joinery, Top & Bottom Rails house a Panel making a variety of Designs..
Woodform have Generic Shapes to suit this style of component/product.
Our "Curved Slatted" system again is another option
Enquiries Welcome |
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Name: The Ski Bed
Specifications: Flat Section Side Rails with Curved Solids
Description: This Design shows the use of Curves in contemporary Classic
Components available in most Species |
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Name: CNC Machining
Specifications: 500 Radius Bent NZ Pine 15mm Thick
Description: - CNC machining of this nature, a 'curve within a curve' creates very unique opportunities..
All aspects of Bending Timber requires machining of some description.. jig and setup are in this case far more difficult than straights or flat profiles
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Name: Bentwood Joinery
Specifications: Components supplied complete
Description: Woodform will as requested manufacture to the point of assembly..
All machining, of finished specifications, delivered in sets |
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Name: AD 2000 Barstool
Specifications: 30mm Dia Solid Bentwood Legs
Description: Designed to show the versitility of preforming then machining..
32mm sq timber bent then passed thru a Brussa Dowel single pass to creat the dowel.. can be used on all curves.
The Stool Wooden Components are available together with the design and prototype to a Furniture Manufacture.. enquiry further |
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Name: BED FOOT Hycraft
Specifications: Machined from Solid NZ Pine; 5 Components joined
Description: This finished component is joined and machined using 4 siders, CNC machines, mitre saws, Spindles, and specialised Sanding equipment... Volumes of these are generally in excess of 500 units per order exported to Australia. |
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Name: Auditorium Seating by Tritec
Specifications: Curved Wood & Metal
Description: Strength and comfort... design by Tritec, Wellington
Woodbenders supply all the Timber Components |
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Name: Auditorium Seating by Tritec
Specifications: Curved Wood & Metal
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Name: Bentwood Drawers
Specifications: Solid Pine Bent to 650 radius
Description: Bentwood Drawers from Solid Timber or Laminates
A variety of single radius Jigs allow for the combinations required in Design..
Stability is achieved with the inner drawer front bent to the same radii. Construction of the Drawers then allows for the front bentwood fascia to be attached as the final assembly process |
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Name: Rebated / Curved Component
Specifications: Ex 200x25 with internal rebate
Description: Rebate was run in Lineally [4 sider]
This as you can see in the bending process required plugging to successful bend large volumes..
The rebate was required for a Leather insert. |
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Name: Bentwood Furniture Components 1
Specifications: 30 x 30 x Specified shape
Description: Pine bentwood, laminated with Euro Beech show-wood
Supplied with all machine components ready to assemble |
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Name: 2D CNC Cutting
Specifications: 12mm curved Seat Back, drilled, countersink, profiled
Description: - 12mm thick NZ Southland Beech, supplied ex Lyndsay & Dixon
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0.6mm both sides backed with a .6mm special, plus 6 x 1.5mm Pine core cross grained
This product is FSC approved; plantation grown timbers
- Pressing of ea product can be achieved at 45 units per hr with the CNC cycle time of 3 minutes for two..
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Final finishing and polishing follows to the specifications required
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Name: 3D CNC Cutting
Specifications: 12mm curved Seat Back, drilled, countersink, profiled
Description: - Auditorium Seat Chair Backs...3000 of
- Bend backs to suit ...CNC jig with grid pattern for vacuum
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Load two products and CNC.. cycle time 3 minutes..
Cutter selection is very important to ensure no chip-out on cross grain |
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Name: 3D CNC Cutting
Specifications: Series as before
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Name: 3D CNC Cutting
Specifications: Series of pics
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Name: 2D CNC Cutting
Specifications: 124mm rise 2D bending
Description: - 12mm thick NZ Southland Beech, supplied ex Lyndsay & Dixon
- 0.6mm both sides backed with a .6mm special, plus 6 x 1.5mm Pine core cross grained
This product is FSC approved; plantation grown timbers
- Pressing of ea product can be achieved at 45 units per hr with the CNC cycle time of 3 minutes for two..
- Final finishing and polishing follows to the specifications required
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Name: Kiwirail Arm [Centrally located between
Specifications: Solid Jatoba Timber
Description: 425 x 60 x 32mm thick machined to take an electrical panel insert for each passenger
either side
Process is ...
1. machine and dress solid timber to exact x 2 in length of the component
2. Apply into an 'insert jig' on the CNC and attach
3. 3D machine the part
4. Sand then polish to specification |
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Name: Kiwirail Arm..[underside]
Specifications: 850 x 60 x 32mm thick Jatabo
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Name: Kent 1
Specifications: A Casual Lounger
Description: Individual programming of parts, slipped slightly when attaching creates shape
The specialist programming and CNC cutting [each part numbered] allows for the
what seem impossible.. any shape can be achieved
What is displayed is 1 half of the Lounger
This is the 3rd prototype and now a production model has been achieved
Congratulations Kent... we hope for continuing success |
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Name: Kent 2
Specifications: see Kent 1 for details
Description: Individual programming of parts, slipped slightly when attaching creates shape
The specialist programming and CNC cutting [each part numbered] allows for the
what seem impossible.. any shape can be achieved
What is displayed is 1 half of the Lounger
This is the 3rd prototype and now a production model has been achieved
Congratulations Kent... we hope for continuing success |
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Name: Kent 3
Specifications: see Kent 1 for details
Description: Individual programming of parts, slipped slightly when attaching creates shape
The specialist programming and CNC cutting [each part numbered] allows for the
what seem impossible.. any shape can be achieved
What is displayed is 1 half of the Lounger
This is the 3rd prototype and now a production model has been achieved
Congratulations Kent... we hope for continuing success |
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Name: Ski Bed 2
Specifications: Bentwood Side Rails
Description: Solid Timber Tas Oak, NZ Pine presently however all other species possible. Presently only manufactured for Australian Client; welcome NZ Manufacturing Option
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Name: The Coat Hanger Component
Specifications: Ply Laminate over a Solid Jarrah Insert
Description: Imagine a compoonent cut in half thru the centre of the Jarrah Insert and then Jointed to make a CHAIR |
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Name: The Coat Hanger Component
Specifications: Ply Laminate over a Solid Jarrah Insert
Description: 2 x 3mm ply laminates over the cut from solid Jarrah [180x16mm] insert... incredibly difficult.. matching the lamination at the ends of the Jarrah Insert no gaps...
ALSO in full size a component system capable of using in a 2 piece Chair... WORLD's FIRST |
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Name: Bed Feet
Specifications: Solid NZ Pine Machined Components
Description: Machined Solid Timber components using 4 sider, PET Double-end Tenon, CNC, Spindles joinery and finish sanding... Volumes of 2000 units at a time |
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Name: 500:500 Radii Bent
Specifications: Solid NZ Pine 735x [114x19mm]
Description: Precision Bentwood Component... one of 12 Generic Jig Shapes Max physcial capabilities Length; 750mm Width without joining 180mm; Thickness from 8.5mm up to 57mm NB: All lineal machining can be completed before Bending.. see bullnose on this picture |
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Name: 500 Reverse Curve Jig
Specifications: 3mm Aluminium over pre-shaped Ply jigs
Description: 3mm Aluminium bent to allow transfer of Heat 60 kw
Dependant on the moisture of the impregnated product after the Pre-forming process upto 9 litre of moisture are extracted within 6mins at this stage. Ideally bringing the component to a 1% moisture reading, locking the fibre uptake of further moisture and ensuring the stability of the component |
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Name: Auditorium Chair Back & Seats
Specifications: Southland Beech on MDF-- show wood both sides
Description: 725mm Radius... in this case volume produced was 1200 units.
Next stage from the bending/laminating process is to the CNC for cutting to shape & drilling
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Name: Furniture
Specifications: Chair Arm Components
Description: Solid Top Arm Rest with hollow panel shaped to suit |
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Name: Developemnt Products
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Name: 500:500 Radii
Specifications: Bending Jig System
Description: Each 'Generic Shape/jig' or Client own Jigs are max 2.1m O/A x 1.1m O/A built using CNC cut male and female shapes. 3mm Aluminium plate covers the specialised finish to the shapes and 60 Kilowatts of power are applied after the Timber has been 'Plasticised';'Rolled Formed'& Dried in these Jigs. |
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Name: Auditorium Chair Back
Specifications: Show-wood Southland Beech 13mm thick
Description: Complete after the CNC shaping |
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Name: Shaped Laminated with Solid Insert
Specifications: 4 ply laminate with Solid shaped ex 200 x 32 centre
Description: Check other pics |
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Name: SKIRTINGS..Solid MDF Bending
Specifications: 18mm pre-machined MDF bent for Skirtings
Description: 18mm MDF bending.. Woodform has had this technology for 15 years
As the thickness of MDF increases the minimum radii increases
Minimum Radii for 18mm is 300mm however this can be bent in sheet form, either components cut from that blank or used as a 'bent-panel'
Enquire further... as Medium Density Fibre Board is a man-made product, once a recipe has been established, the program is set.
The Cabinet Stereo Doors shows pre-machining of the MDF & Veneered product before bending.. stability in joinery essential |
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Name: Chair Components
Specifications: Solid Armrest with Hollow Panel
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Name: Chair Components
Specifications: Solid Armrest and hollow Panel
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Name: provencal sofa
Specifications: Two seater, Manufactured here in NZ
Description: From picture to actual product... all solid timber machining and Joinery by the Woodbenders. Total Frame manufacture, including CARVING..
This product is available to view at Designer collection Newmarket, Auckland. Attn: Rod |
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Name: Savoy & Ottaman
Specifications: NZ manufacture complete
Description: Total Frames manufactured from picture including CARVING..
These products are available to view at Designer Collections, New Market. attn : Rod |
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Name: 3D CNC Cutting
Specifications: 12mm curved Seat Back, drilled, countersink, profiled
Description: - ...12mm thick Southland Beech
- Veneered both sides on 1.5mm Pine cores
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Name: Federation Style Bed
Specifications: Curved Slats ex 100x25mm NZ PINE
Description: The Pine componnents are machined by 4 sider with a full Bullnose on the edges [18mm] allowing the product to be directly fitted into a mortice. Precision End Trimming [Cut to length] thenm allows each component to be bent and sanded with other handling..
All Slats, Chair Backs, Seat Slats, Headboard components can be machined this way to save labour time
Woodform Supply [1] the components only [2] Components with all joinery machining completed dependant on the design |
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Name: WFD Retro 1
Specifications: A physically curved ply product ready for the Foam & Upholst
Description: This system of manufacture requires VERY LIMITED jigging, therefore nil cost as an entry for manufacture....no up front costs.... with the system, although limited a number of shapes can be created similarly |
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